# bond work index calculation mill efficiency

#### Bond Work Index - an overview ScienceDirect Topics

The ball mill work index laboratory test is conducted by grinding an ore sample prepared to 100% passing 3.36 mm 6 mesh to product size in the range of 45-150 µm 325-100 mesh , thus determining the ball mill work index Wi B or BWi . The work index calculations across a narrow size range are conducted using the appropriate laboratory work index determination for the material size of interest, or by chaining individual work index calculations using multiple laboratory work index ...

#### How to Calculate Grinding Mill Operating Efficiency

Previous Next. How to Calculate Grinding Mill Operating Efficiency. In grinding, operating Efficiency compares the operating work index of a comminution machine to the Bond work index from bench scale crushing and grindability tests or/and pilot plant tests. Economic Efficiency is comparing the income from production to the planned income from production.

#### Bond Work Index Formula-Equation

Metallurgical ContentBasic EquationsSize Distribution and Exposure RatioEquations for Work Index VariationsWork Index and Crack Energy What is the Bond Work Index Formula-Equation? In case you had forgotten, here is a classic: You can read all the details of this now “Biblical” grinding power requirement calculation formula in Fred Bond’s original paper. You can also review the step-by ...

#### bond work index calculation mill efficiency

Bond for 50 mm > d > 0.05 mm = W is the work index measured in a laboratory ball mill kilowatt-hours per metric or short ton P 80 is the mill circuit product size in micrometers; F 80 is the mill circuit feed size in micrometers.

#### Bond Work Index Calculation Mill Efficiency

Bond Work Index Calculation Mill Efficiency. 2015-12-16bond ball mill work index, bwi, kwht 13bond rod mill work index, rwi, kwht 18table 1xample of agsag ball mill circuit wio calculations 1 2 abstract optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitabilityill operators have long used operating.

#### how to calculate grinding efficiency of a mill

How to Calculate Grinding Mill Operating Efficiency In grinding, operating Efficiency compares the operating work index of a comminution machine to the Bond work index from bench scale crushing and grindability tests or/and pilot plant tests. Economic Efficiency is comparing the income from production to the planned income from production.

#### bond index calculation mill efficiency

Relationships between comminution J energy and product . mill was measured using a purpose built power meter to facilitate the calculation of specific grinding energy Results Table I shows the Bond ball mill work index obtained for the ore samples as well as the iron and silica content in concentrate and tail after LIMS The concentrate weight recovery was in the order of 50–60 Furthermore it ...

#### Bond Work Index Procedure and Method

This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation appli ion methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory. If you ...

#### How to use Bond Work Index to Measure Operating Comminution ...

EF8 Rod Milling: this allows for changes in mill performance as the rods and mill liners wear from a new charge and liners to a worn-in charge and liners. These Efficiency Factors can be applied to the power per ton as calculated using the Bond Equation, or to the work index from crushing and grinding tests or to the operating work index.

#### 20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining the Bond ...

Where, WioACTis the Actual Operating Bond Work Index kWh/t , W is the specific energy input kWh/t , P80 is the 80% passing size of product µm , and F80 is the 80% passing size of circuit feed µm . 2. Calculate the Standard Circuit Bond Work Index WiSTD for the material being processed equation 3 . Wtotal

#### Bond Tests Mining SGS

Wi = Bond work index either Imperial or Metric units P = The 80% passing size of the ground product in µm. F = The 80% passing size of the feed in µm. The test is a closed circuit dry grindability test performed in a standard ball mill. It can be performed at mesh sizes ranging from 28 mesh to 400 mesh.

#### how to calculate grinding efficiency of a mill

How to Calculate Grinding Mill Operating Efficiency In grinding, operating Efficiency compares the operating work index of a comminution machine to the Bond work index from bench scale crushing and grindability tests or/and pilot plant tests. Economic Efficiency is comparing the income from production to the planned income from production.

#### PDF A quick method for bond work index approximate value ...

In practice, it is possible to find materials of non-standard size that are finer than 3.327 mm.In this work, a procedure for the calculation of the Bond work index is suggested for cases when the ...

#### Bond Index Ball Mill / Rod Mill BT 100 XL - RETSCH

A clear definition of the required crushing capacities and the desired product quality can be precisely determined by using the Bond Index test methods. Using the Bond Index test procedures it is possible to calculate crushing / abrasion behavior of mineral samples. This knowledge is essential to define the required ball mill layout and production capacity. In order to perform the Bond Index Test successfully it is necessary to use pre-crushed sample material as defined below: Module Ball Mill

#### Appli ion of Operating Work Indices in Autogenous ...

Wi = The standard Bond work index of the ore P 80 = The 80% cumulative passing size of the product in microns F 80 = The 80% cumulative passing size of the feed in microns In the 1970s, Rowland proposed using the Wio as a method of analysing plant data, and later addressed its use in assessing milling efficiency 1998 .

#### A New Approach to the Calculation of Work Index and the ...

The work index . W. i. was defined by F. Bond as the specific energy kWh/ton required to reduce a particulate material from infinite grain size to 100 microns. The calculation is based on the size-energy relationship . 1,2 21. 11. nn. eC. x , which for . n = 0.5, x. 1 = ∞ and . x. 2 = 100, by definition gives . e ∞,100 = W. i. and consequently . C = 10. W. i

#### A study of simulating the calculation method of the Bond rod ...

A new method of simulatingthe calculation of the Bond rod-mill work index by using thegrindingkinetic test data of the feed is proposed. 1.INTRODUCTION Bondwork indices are widely used to select and size the crushing and grindingequip- ment, to estimate the efficiency of the crushing and grinding process, and to calculate grindingmedia,power and steel consumption, etc.

#### QUICK METHOD FOR BOND WORK INDEXAPPROXIMATE VALUE DETERMINATION

grinding cycles. The Bond Work Index is calculated using the formula: 𝑖=1,1 44,5 𝑃𝑐 0,23𝐺,82 10 𝑃80 −10 𝐹80 1 where W i – Bond work index kWh/t P c – test sieve mesh size µm G – weight of the test sieve fresh undersize per mill revolution g/rev F 80 – sieve mesh size passing 80% of the feed before ...

#### PDF A quick method for bond work index approximate value ...

The Bond work index, Wi, is defined in a Bond ball mill on the samples of standard size − 3.327 0 mm.

#### how to calculate grinding efficiency of a mill

How to Calculate Grinding Mill Operating Efficiency In grinding, operating Efficiency compares the operating work index of a comminution machine to the Bond work index from bench scale crushing and grindability tests or/and pilot plant tests. Economic Efficiency is comparing the income from production to the planned income from production.

#### A Bond Work index mill ball charge and closing screen product ...

Tüzün 2001 has shown that using wet milling and screening for the Bond grindability work index test, if conducted with diligence, is an effective solution to mechanical classifi ion of fractions finer than 125 μm but that the BWi value obtained must be multiplied by a factor of 1.3.

#### CORRELATION BETWEEN BOND WORK INDEX AND MECHANICAL PROPERTIES ...

The Bond& 39;s standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work ...

#### Ball Mill Design/Power Calculation

Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch 6350 microns .

#### O. I. SKARIN N. O. TIKHONOV CALCULATION OF THE REQUIRED ...

Standard size ranges and the related Bond work indexes Feed size F 80, μm Product size P 80, μm Work index 100000 10000 crushing CWI 10000 2100 rod milling RWI 2100 100 ball milling BWI Fig. 1. Laboratory equipment used by RIVS for determining the Bond work indexes: a CWI; b RWI; c BWI а b c

#### Bond Work Index Procedure and Method

This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation appli ion methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory. If you ...

#### A study of simulating the calculation method of the Bond rod ...

A new method of simulatingthe calculation of the Bond rod-mill work index by using thegrindingkinetic test data of the feed is proposed. 1.INTRODUCTION Bondwork indices are widely used to select and size the crushing and grindingequip- ment, to estimate the efficiency of the crushing and grinding process, and to calculate grindingmedia,power and steel consumption, etc.

#### The Bond work index - so crucial to comminution planning

The Bond Work Index approach is the standard method of selecting ball mills to grind from about 3 mm to 25 µm provided that correction factors are used if necessary. The power prediction is fairly accurate for devices that produce a product with a size distribution parallel to that of the feed.

#### how to calculate grinding efficiency of a mill

How to Calculate Grinding Mill Operating Efficiency In grinding, operating Efficiency compares the operating work index of a comminution machine to the Bond work index from bench scale crushing and grindability tests or/and pilot plant tests. Economic Efficiency is comparing the income from production to the planned income from production.

#### GMSG Publishes the Bond Guideline for Industrial Grinding ...

Details on the Bond Test laboratory methods, needed plant measurements, and the method of Work Index Ratio Efficiency calculation are provided in the guideline. Still to come are the establishment of standard materials and reference test laboratories, and, beyond Bond’s, an expanded industrial plant data base.

#### GMSG GUIDELINE: DETERMINING THE BOND EFFICIENCY OF INDUSTRIAL ...

Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m to a rod µ mill circuit product size of 1,000 µm. W1 = 9.5 x 10 / 1,000 – 10 / 19,300 = 2.32 kWh/t

#### mill grind bond work index problems and solutions

bond ball mill index whiteout. 2015-7-29 · grindability is Bond& 39;s work index which is defined as the resistance of the material to grinding. The standard equation used by them for the ball mill work index Bond work index is as follows. 230. 82 1 10 / 80 > 10 / 80 44.5 1. Bond Index Grinding Pdf A Quick Method For Bond Work

#### Determination of Bond Work Index of Lucky Cement Limestone ...

In this regard calculation of work index of limestone made by standard Bond grindability test. Ball mill was employed to conduct the grinding test of seven different samples. Among all seven samples collected from the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard -